Zirconium Wire

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Zirconium Wire

Material: Pure Zr, ERZr2, ERZr3, ERZr4

Standard: AWS A5.24/A5.24M:2005, ASME SFA-5.24/SFA-5.24M

  • Custom sizes and standard sizes in stock
  • Quick Lead Time
  • Competitive Price

Zirconium Wire is drawing from zirconium metal, with excellent corrosion resistance, high-temperature tolerance, and nuclear properties. It is commonly used as welding material. As a leading supplier and manufacturer of premium zirconium products, Heeger Materials leverages advanced technology to deliver high-purity zirconium wire for wide ranges of applications.

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Zirconium Wire Data Sheet

Reference:HMZZ1149
Material:Pure Zr, ERZr2, ERZr3, ERZr4
Purity:99.5%-99.99%
Diameter:0.1-8 mm
Standard:AWS A5.24/A5.24M:2005, ASME SFA-5.24/SFA-5.24M
Type:Straight, Coil, or Spooled
Temper:Annealed and Unannealed

Zirconium Wire

Zirconium (Zr) is an exceptionally corrosion-resistant metal, offering superior acid corrosion resistance compared to titanium and various steels, and is close to tantalum in performance. It demonstrates excellent resistance to hydrochloric acid at all concentrations and temperatures, even above its boiling point, and is highly resistant to crevice corrosion, pitting, and stress corrosion. Zirconium Wire is available in straight and coiled forms, widely used as welding material, nuclear materials, etc. HM can supply high-quality zirconium wires with various specifications for multiple applications.

Zirconium Wire Material Composition

Material Zr+Hf Hf Fe+Cr Sn H N C O Nb
R60702/ERZr2 99.2% <4.5% <0.20% <0.005% <0.015% <0.030% <0.15%
R60704/ERZr3 97.5% <4.5% 0.2-0.4% 1.0-2.0% <0.005% <0.015% <0.030% <0.16%
R60705/ERZr4 95.5% <4.5% <0.2% <0.005% <0.015% <0.050% <0.16% 2.0-3.0%

Zirconium Wire Specifications

Straight wire Diameter: Φ0.1-Φ8 mm
Length:  500-3000 mm
Coiled wire Diameter: Φ0.1-Φ8 mm
Length:  customized
Note The diameter and length can be customized according to specific requirements.

Zirconium Wire Mechanical Properties

Material Tensile Strength, UltimateMpa (ksi) Tensile Strength, YieldMpa (ksi) Modulus of Elasticity Gpa (ksi) Shear Modulus Gpa (ksi) Elongation at Break
Zr 702 450 (65.3) 325 (47.1) 99.3 (14400) 36.2 (5250) 32%
Zr 704 530 (76.9) 360 (52.2) 99.3 (14400) 36.2 (5250) 22%
Zr 705 600 (87.0) 500 (72.5) 97.9 (14200) 34.5 (5000) 20.0%

Zirconium Wire Production Process

  • Raw Material: Select high-purity zirconium powder.
  • Powder Metallurgy: Mix with binder and compact into a green billet.
  • Sintering: High-temperature sintering to remove the binder and increase density.
  • Drawing: Draw the rod to achieve the desired size and finish.
  • Heat Treatment: Anneal to relieve stress and enhance properties.
  • Surface Treatment: Clean and polish the surface.
  • Cutting & Customization: Cut or customize according to requirements.

Zirconium Wire Surface Finish

Depending on the intended applications, zirconium wire has three main surface finishes as follows:

  • Black: The surface is “as swaged” or “as drawn”, retaining a coating of processing lubricants and oxides.
  • Cleaned: The surface is chemically cleaned to remove all lubricants and oxides.
  • Ground: The surface is centerless ground to remove all coating and to achieve precise dimensions control.

Zirconium Wire Applications

  • Welding Industry: Zirconium wire is commonly used as a welding material due to its high temperature and corrosion resistance.
  • Nuclear Industry: Zirconium wire is applied as a cladding material for fuel rods in nuclear reactors, thanks to its radiation resistance and low neutron absorption properties.
  • Electronics Industry: Zirconium wire can be used as a support material for various electronic components, offering stability and durability in demanding environments.
  • Chemical Industry: Zirconium wire is used to make parts for chemical equipment, where its excellent resistance to corrosion and high temperatures is essential for performance.

Zirconium Wire Packaging

The Zirconium Wire is carefully placed in wooden cases or cartons with additional support from soft materials to prevent any shifting during transportation. This packaging method guarantees the integrity of the products throughout the delivery process.

Zirconium Properties

Item Value
Atomic number 40
Crystal structure Hexagonal close packed
Electronic structure Kr 4d² 5s²
Valences shown 2,3,4
Atomic weight( amu ) 91.22
Thermal neutron absorption cross-section( Barns ) 0.182
Photo-electric work function( eV ) 3.8
Natural isotope distribution( Mass No./% ) 96/ 2.8
Natural isotope distribution( Mass No./% ) 92/ 17.1
Natural isotope distribution( Mass No./% ) 91/ 11.2
Natural isotope distribution( Mass No./% ) 94/ 17.5
Natural isotope distribution( Mass No./% ) 90/ 51.4
Atomic radius – Goldschmidt( nm ) 0.16
Ionisation potential( No./eV ) 4/ 34.34
Ionisation potential( No./eV ) Jun-99
Ionisation potential( No./eV ) 2/ 13.13
Ionisation potential( No./eV ) 1/ 6.84
Ionisation potential( No./eV ) 5/ 81.5
Ionisation potential( No./eV ) 3/ 22.99
Item Value
Material condition Polycrystalline
Material condition Soft
Poisson’s ratio 0.38
Poisson’s ratio 0.38
Bulk modulus( GPa ) 89.8
Bulk modulus( GPa ) 89.8
Tensile modulus( GPa ) 98
Tensile modulus( GPa ) 98
Hardness – Vickers( kgf mm⁻² ) 85-100
Tensile strength( MPa ) 350-390
Yield strength( MPa ) 250-310
Item Value
Electrical resistivity( µOhmcm ) 44@20@20°C
Superconductivity critical temperature( K ) 0.61
Temperature coefficient( K⁻¹ ) 0.0044@0-100°C
Thermal emf against Pt (cold 0C – hot 100C)( mV ) 1.17
Item Value
Boiling point( °C ) 4377
Density( gcm⁻³ ) 6.49@20°C
Element Value
Melting point( °C ) 1852
Latent heat of evaporation( J g⁻¹ ) 6360
Latent heat of fusion( J g⁻¹ ) 211
Specific heat( J K⁻¹ kg⁻¹ ) 281@25°C
Thermal conductivity( W m⁻¹ K⁻¹ ) 22.7@0-100°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ ) 5.9@0-100°C

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To customize your zirconium wire, please provide the following details: Once we have these details, we can provide you with a quote within 24 hours.

We carry a wide variety of zirconium and zirconium alloy products in stock, and for these, there is generally no minimum order requirement. However, for custom orders, we typically set a minimum order value of $200. The lead time for stock items is usually 1-2 weeks, while custom orders usually take 3-4 weeks, depending on the specifics of the order.

DFARS (Defense Federal Acquisition Regulation Supplement) compliance is primarily concerned with the sourcing of materials for defense-related applications in the United States. According to DFARS, certain materials used in defense must be sourced from the United States or qualifying countries. If you have specific molybdenum materials that are subject to DFARS, please let us know in advance and we will confirm.

At Heeger Materials Inc., we take this responsibility seriously. We adhere to all applicable laws and regulations, including Section 1502 of the Dodd-Frank Act. Our company operates with a strict code of ethics and is committed to only partnering with suppliers who share our dedication to responsible sourcing. We support the initiatives and programs aimed at promoting “conflict-free” supply chains and work diligently to ensure that our products meet these standards.

Heeger Materials Inc., established in 2016 in Colorado, USA, is a specialized supplier and manufacturer of tantalum and tantalum alloys. With extensive expertise in supply and export, we offer competitive pricing and customized solutions tailored to specific requirements, ensuring outstanding quality and customer satisfaction. As a professional provider of refractory metals, specialty alloys, spherical powders, and various advanced materials, we serve the research, development, and large-scale industrial production needs of the scientific and industrial sectors.

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We specialize in providing high-quality custom wire products, including straight wires, coiled wires, and thermal spray wires. We offer various materials such as tungsten, molybdenum, nickel alloys, and more, ensuring precision and performance for diverse industrial applications. Whether you need wires for manufacturing, coating, or specialized coatings like thermal spraying, our custom wire solutions are designed to meet your specific requirements with superior strength and reliability.

Other Zirconium/Hafnium Products

Heeger Metal provides a wide selection of zirconium and hafnium products, celebrated for their excellent corrosion resistance, high temperature stability, and remarkable strength in extreme environments. These qualities make them ideal for critical applications in industries such as aerospace, nuclear power, and chemical processing. Our high-purity zirconium and hafnium materials ensure superior performance and durability, even in the most demanding conditions.

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