Tungsten Silver Alloy
Tungsten Silver Alloy
Material: W-Ag Alloy
Reference: HMWW1134
Tungsten Silver Alloy is composed of tungsten and silver and made through powder metallurgy method. It exhibits high hardness and excellent resistance to electrical arc erosion, adhesion, and fusion welding. As a leading supplier and manufacturer of premium tungsten products, Heeger Materials leverages advanced technology to deliver high-purity tungsten silver alloy products for wide ranges of applications.
Or email us at sales@heegermaterials.com.Tungsten Silver Alloy Data Sheet
Reference: | HMWW1134 |
Material: | AgW50, AgW55, AgW60, AgW65, AgW70, AgW75, AgW80, or customized |
Temper: | Annealed and Unannealed |
Tungsten Silver Alloy
Tungsten Silver Alloy, also called silver tungsten alloy, is a durable refractory metal alloy. It belongs to two structural false alloys and is a metal matrix composite material. Due to the large difference between the physical properties of metal silver and tungsten, it can’t be manufactured by melt casting method and is generally obtained by powder metallurgy technology. HM provides high-precision tungsten silver alloy products in various forms, including rods, plates, sheets, bars, tubes, blocks, pellets, wires, and discs, all crafted to ensure exceptional quality and customer satisfaction. We manufacture large, complex parts using isostatic pressure molding technology, while smaller parts are produced through extrusion, molding, and injection molding techniques. Additionally, rods and sheets are fabricated using forging and rolling processes.
Tungsten Silver Alloy Material Composition And Properties
Review the physical and mechanical properties listed below to select the suitable tungsten-silver alloy for your application.
Composites | Nominal Composition (% Weight) | Total Impurities (≤%) | Density (g/cm3, ≥) | Electrical Resistivity (20°C, µΩ•cm, ≤) | Electrical Conductivity (IACS%, ≥) | Hardness (HB, ≥) | Bending Strength (MPa) |
AgW50 | 50 Silver 50 Tungsten | 0.5 | 13.15 | 3.0 | 57 | 105 | — |
AgW55 | 45 Silver 55 Tungsten | 0.5 | 13.55 | 3.2 | 54 | 115 | — |
AgW60 | 40 Silver 60 Tungsten | 0.5 | 14.00 | 3.4 | 51 | 125 | — |
AgW65 | 35 Silver 65 Tungsten | 0.5 | 14.50 | 3.6 | 48 | 135 | — |
AgW70 | 30 Silver 70 Tungsten | 0.5 | 14.90 | 3.8 | 45 | 150 | 657 |
AgW75 | 25 Silver 75Tungsten | 0.5 | 15.40 | 4.2 | 41 | 165 | 686 |
AgW80 | 20 Silver 80 Tungsten | 0.5 | 16.10 | 4.6 | 37 | 180 | 726 |
Silver Tungsten Carbide Alloy
HM can also supply high-quality silver tungsten carbide alloys. It is prepared by the tungsten carbide skeleton fusion infiltration method, the material is extremely hard, and its contact resistance is slightly higher than that of silver tungsten. It has excellent resistance to fusion welding and arc corrosion. When a high temperature is generated during the arc combustion process, the free carbon contained in WC can slow down the oxidation of tungsten or reduce tungsten, slowing down the overall oxidation of the material, which can effectively improve the antioxidant capacity of the contact and the stability of the electrical properties of the contact under energized state. Silver Tungsten Carbide Alloy is mainly applied in the following fields:
- Electrical Field: Silver tungsten carbide alloy can be used as contact materials for circuit breakers and other switching appliances, with resistance to moisture and heat, and corrosion resistance.
- Electronic Field: Silver tungsten carbide alloy can be used for manufacturing electronic components and connectors, such as integrated circuit packages and transistor connectors.
- Energy Field: Silver tungsten carbide alloy is used as electrode material in solar panels and fuel cells.
- Aerospace Field: Silver tungsten carbide alloy can be used to manufacture high-temperature parts of aircraft engines and rocket nozzles.
Silver Tungsten Carbide Alloy Specification
Material | Composition (%) | Density (g/m³, ≥) | Electrical Resistivity (μΩ.cm, ≤) | Hardness(HV) (Mpa, ≥) | ||
Ag | WC | C | ||||
AgWC40 | 60 | 40 | – | 11.8-12.1 | 4.0-3.3 | 1274-1568 |
AgWC50 | 50 | 50 | – | 12.2-12.8 | 4.5-3.7 | 1372-1666 |
AgWC60 | 40 | 60 | – | 13.0-13.5 | 4.0-4.2 | 1568-1862 |
AgWC12C3 | 85 | 12 | 3 | 9.4 | 3.4 | 500 |
Copper Tungsten Carbide Alloy
Copper Tungsten Carbide Alloy is made of high-quality tungsten carbide powder and oxygen-free copper powder by pressing, sintering, and infiltrating. It is characterized by high-temperature resistance, arc abrasion resistance, electrical conductivity, and good thermal conductivity. Copper Tungsten Carbide Alloy is commonly used in the following areas:
- Electrical Contact Materials: Because copper tungsten carbide alloys are resistant to arc ablation and highly conductive, they are commonly used as contact materials for high-voltage switches and circuit breakers.
- Electrode Materials: Copper tungsten carbide alloy can be used for EDM and resistance welding electrodes.
- High-temperature Components: In the aerospace field, copper tungsten carbide alloys are used to manufacture rocket nozzles and high-temperature molds.
Copper Tungsten Carbide Alloy Specification
Composites | Nominal Composition (% Weight) | Density (g/cm3) | Electrical Resistivity (µΩ·cm) | Thermal Conductivity (W/m-K) | Hardness |
---|---|---|---|---|---|
CuWC50 | 50% Copper 50% Tungsten Carbide | 11.26 | 3.83 | 290 | 94HRB |
CuWC56 | 44% Copper 56% Tungsten Carbide | 11.64 | 4.10 | 280 | 100HRB |
CuWC70 | 30% Copper 70% Tungsten Carbide | 12.65 | 5.75 | 240 | 37HRC |
Tungsten Silver Alloy Features
- High-temperature resistance
- Resistant to arc erosion
- High strength
- High density
- Uniform microstructure
- Easy cutting and machining
Tungsten Silver Alloy Production Process
Tungsten-silver alloy, similar to the tungsten-copper alloy, is a pseudo-alloy of copper and the refractory metal tungsten and is generally produced using powder metallurgy. Since silver and tungsten are immiscible, the infiltration method is used to achieve bonding between the two materials. After compacting the porous tungsten preform, silver is allowed to infiltrate it, followed by sintering. The material is then machined to achieve the required geometry as specified by the customer. The specific processes are as follows:
- Compaction: The porous tungsten preform is compacted.
- Infiltration: Silver is allowed to infiltrate the compacted tungsten preform.
- Sintering: The infiltrated material is sintered at high temperatures, forming a dense solid.
- Annealing: The sintered products undergo annealing to remove internal stresses and improve toughness and ductility.
- Machining: Precision machining processes, such as turning, milling, and grinding, are applied to the sintered parts to achieve final dimensions and shapes.
- Heat Treatment: The alloy undergoes additional heat treatment to optimize properties such as hardness, strength, or other physical characteristics.
- Surface Treatment: If required, surface treatments (such as coating, passivation, etc.) are applied to enhance corrosion resistance, hardness, or other properties.
Tungsten Silver Alloy Machining Service
HM has advanced machining centers equipped with various high-precision processing equipment, enabling us to offer multiple machining services such as turning, milling, grinding, and drilling. Whether for large-scale production or customized small-batch orders, we guarantee high precision and performance to meet customer’s specific requirements. The following are methods we will use during processing:
- Isostatic Pressing
- Forging
- Extrusion
- Molding
- Injection Molding
- Rolling
- Electrical Discharge Machining (EDM)
- Milling
- Turning
Tungsten Silver Alloy Applications
- Electrical Contact Materials: Silver-tungsten alloy is widely used in electrical switches, circuit breakers, relays, and contactors due to tungsten’s high melting point, hardness, and stability under high current, pressure, and temperature, ensuring long service life.
- Electrode Materials: This alloy is also utilized in electric discharge machining (EDM) electrodes and electrochemical electrodes. Its high melting point, hardness, and excellent electrical conductivity allow stable operation in demanding conditions.
- Vacuum Equipment Components: Silver-tungsten alloy is key in manufacturing vacuum circuit breakers, tubes, and electrodes. Its high melting point and corrosion resistance make it ideal for high vacuum environments.
- Electronic Devices: It is used in special devices like cathode ray tubes (CRT) and X-ray tubes, thanks to its stability under high currents and temperatures.
- Aerospace Devices: In aerospace, the alloy’s high-temperature resistance, wear resistance, and conductivity are essential for engine and missile components.
Tungsten Silver Alloy Packaging
The Tungsten Silver Alloy is carefully placed in wooden cases or cartons with additional support from soft materials to prevent any shifting during transportation. This packaging method guarantees the integrity of the products throughout the delivery process.
Tungsten Properties
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Other Tungsten Products
Heeger Metal provides a wide range of tungsten and tungsten alloy products, from powders to finished components, with customization options available. Known for their outstanding strength, high melting point, and excellent wear and corrosion resistance, these materials are ideal for aerospace, electronics, and industrial applications. Our high-purity tungsten ensures exceptional durability and performance in even the most extreme conditions.